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Min-Max engineering specifications Detroit Diesel 8.2 |
| Main Component |
Block Bore |
Min mm |
Max mm |
Min inches |
Max inches |
| Block |
Standard Bore Grade A Piston |
108.000 |
108.016 |
4.2520 |
4.2525 |
| Block |
Standard Bore Grade B Piston |
108.017 |
108.033 |
4.2526 |
4.2532 |
| Block |
Standard Bore Grade C Piston |
108.034 |
108.050 |
4.2533 |
4.2539 |
| Block |
1st Oversize Bore (0.127 mm 0.005 inch) Grade B Piston |
108.144 |
108.160 |
4.2576 |
4.2582 |
| Block |
2nd Oversize Bore (0.254 mm 0.010 inch) Grade B Piston |
108.271 |
108.287 |
4.2626 |
4.2632 |
| Block |
3rd Oversize Bore (0.508 mm 0.020 inch) Grade B Piston |
108.525 |
108.541 |
4.2726 |
4.2732 |
| Block |
Out of Round |
. |
0.025 |
. |
0.001 |
| Block |
Taper |
. |
0.025 |
. |
0.001 |
| . |
. |
. |
. |
. |
. |
| Main Component |
Camshaft Bore |
Min mm |
Max mm |
Min inches |
Max inches |
| Block |
Standard |
69.12 |
69.15 |
2.7213 |
2.7224 |
| Block |
Oversize 0.254mm - 0.010 inches |
69.37 |
69.40 |
2.7311 |
2.7323 |
| Block |
Surface finish |
. |
4.0 micrometers |
. |
160.0 microinches |
| . |
. |
. |
. |
. |
. |
| Main Component |
Camshaft Bushing Bore |
Min mm |
Max mm |
Min inches |
Max inches |
| Block |
Standard |
65.19 |
65.22 |
2.5665 |
2.5677 |
| Block |
Surface finish |
. |
0.8 micrometers |
. |
32.0 microinches |
| . |
. |
. |
. |
. |
. |
| Main Component |
Oil Pump Bore |
Min mm |
Max mm |
Min inches |
Max inches |
| Block |
Standard |
79.400 |
79.438 |
3.1260 |
3.1275 |
| Block |
Oversize 0.254 mm - 0.010 inches |
79.654 |
79.692 |
3.1360 |
3.1375 |
| Block |
Oversize 0.508 mm - 0.020 inches |
79.908 |
79.946 |
3.1460 |
3.1475 |
| Block |
Surface finish |
. |
4.0 micrometers |
. |
160.0 microinches |
| Block |
Oil Pump Rework Locating Criteria for centering: |
| Block |
Between vertical C/L of bushing and vertical C/L of oil pump inner G-rotor hub. |
3.77 |
3.85 |
0.1484 |
0.1516 |
| Block |
Radius from center of camshaft bore to center of oil pump bushing. |
144.949 |
145.051 |
5.7067 |
5.7107 |
| Main Component |
Oil Pump Bushing Bore |
Min mm |
Max mm |
Min inches |
Max inches |
| Block |
Standard |
76.20 |
76.23 |
3.0000 |
3.0012 |
| Block |
Surface finish |
. |
0.8 micrometers |
. |
32.0 microinches |
| . |
. |
. |
. |
. |
. |
| Main Component |
Item |
Min mm |
Max mm |
Min inches |
Max inches |
| Crankshaft |
Main Journal Std. |
99.975 |
100.000 |
3.9360 |
3.9370 |
| Crankshaft |
Crank Pin Std. |
69.975 |
70.000 |
2.7549 |
2.7559 |
| Crankshaft |
Main Journal Undersize 0.254 mm - 0.010 inches |
99.721 |
99.746 |
3.9260 |
3.9270 |
| Crankshaft |
Crank Pin Undersize 0.254 mm - 0.010 inches |
69.720 |
69.746 |
2.7449 |
2.7459 |
| Crankshaft |
Surface finish |
. |
0.32 micrometers |
. |
13.0 microinches |
| Crankshaft |
Note #1 |
No rework of fillet areas is allowed! Scrap crankshaft if damage is found before or after rework. |
| Crankshaft |
Note #2 |
Crankshaft straightening is not allowed! |
| Crankshaft |
Note #3 |
The crankshaft and grinding wheel must be rotated in a clockwise direction (as seen from front of crank). |
| . |
. |
. |
. |
. |
. |
| Main Component |
Item |
Min mm |
Max mm |
Min inches |
Max inches |
| Cylinder Head |
Injector Tip Protrusion |
3.04 |
3.79 |
0.120 |
0.149 |
| Cylinder Head |
Firedeck Flatness |
| Cylinder Head |
Transversely |
. |
0.10 |
. |
0.004 |
| Cylinder Head |
Longitudinally |
. |
0.15 |
. |
0.006 |
| Cylinder Head |
Valve Seat angles: |
| Cylinder Head |
Exhaust - Face |
45° |
| Cylinder Head |
Exhaust - Seat |
46° |
| Cylinder Head |
Intake - Face |
30° |
| Cylinder Head |
Intake - Seat |
31° |
| . |
. |
. |
. |
. |
. |
| Main Component |
Backlash |
Min mm |
Max mm |
Min inches |
Max inches |
| Oil Pump |
Drive Gear |
0.076 |
0.152 |
0.003 |
0.006 |
| . |
. |
. |
. |
. |
. |